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6061-F
Technology · Carbon

CarbonEngineeredforVelocity

A multi-stage carbon-fiber wheel program built around aerospace-grade prepreg, autoclave consolidation, and forged-metallic hubs.

Engineering pillars

Our carbon-fiber wheel program treats every layup as a structural decision. We model load paths against motorsport-derived duty cycles, then translate them into ply orientation, fibre architecture, and hub-to-rim bonding before a single mould is laid up.

  • −40% rotating mass*

    Lightweight Architecture

    Optimised ply schedules reduce rotating mass without compromising stiffness — every gram saved at the wheel improves transient response and brake feel.

  • JWL+R verified

    Structural Integrity

    Continuous-fibre rim shells with integrated bead bands deliver predictable failure modes and verified impact tolerance.

  • 100% NDT

    Motorsport-Grade

    Cure cycles, NDT, and final geometry inspection mirror our motorsport supplier protocols, applied to every street program.

Deep dive
Layup

Aerospace prepreg, structural intent

Pre-impregnated unidirectional and twill plies are placed by hand against tooling derived from FEA load paths. Bias-oriented reinforcement zones receive additional plies where lateral cornering loads concentrate at the rim seat.

Visual block · Layup
Cure

Autoclave consolidation

Vacuum-bagged moulds enter the autoclave for a pressure-controlled cure. The combined heat and pressure consolidate the laminate to aerospace void-content targets, producing a dense, repeatable composite.

Visual block · Cure
Bonding

Forged metallic centre integration

A forged 6061-T6 centre is bonded to the carbon rim using a structural epoxy system selected for thermal cycling resistance. The bondline geometry is designed to keep the joint outside the wheel’s primary load path.

Visual block · Bonding
Process flow

Material science, sequenced.

  1. 01

    Prepreg selection

    Aerospace-grade UD + 2×2 twill prepregs.

  2. 02

    Hand layup

    FEA-driven ply schedule per wheel size.

  3. 03

    Vacuum bag

    Multi-zone vacuum debulk before cure.

  4. 04

    Autoclave cure

    Pressure + temperature controlled cycle.

  5. 05

    NDT + balance

    Ultrasonic NDT, dynamic balance, runout.

Open for OEM, distributor & motorsport programs

Engineer the next program with us.

Tell us about your application, target weight, geometry, certification scope, and volumes. We respond within two business days.

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